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Asphalt Batch Mix Plant in Gujarat

asphalt batch mix plant manufacturer in gujarat

Himalaya Engineering Company is a trusted and reliable Manufacturer, Exporter and Supplier of Asphalt Batch Mix Plant in Gujarat.

Our Manufacturing unit Is based in Mehasana, Gujarat, India.

Himalaya Engineering Company offers Asphalt Batch Mix Plants, Asphalt Drum Mix Plants, Wet Mix Macadam Plants, Paver Finishers, Bitumen Pre-Distributors,
Trolley Sprayers, Hydraulic Broomers, Stationary Cement Batching Plants, Bitumen Storage Tanks, Pollution Control Units, Bitumen Drum Decanters and many more.

The Asphalt Batch Mix Plant produces high-quality asphalt mixes with precision and efficiency, making it ideal for medium to large-scale road construction projects.

Avaible Two Types of Asphalt Batch Mix Plant:

Asphalt Batch Mix Plant HBM SERIES (80-240 tph)
Asphalt Batch Mix with RAP System

Automation and Control

  • Automated Control System:
    Enables precise batch sequencing and real-time monitoring for enhanced operational efficiency.
  • Fuel Efficiency:
    Intelligent control contributes to optimized fuel consumption and reduced operational costs.

Asphalt Batch Mix Plant – Specifications

SpecificationHBM 1000HBM 1200HBM 1500HBM 2000HBM 2500
Cap.@3%moistu80 tph100 tph128 tph160 tph200 tph


Features of Asphalt Batch Mix Plant:

  • Production Capacity:
    Ranges from 80 to 240 tons per hour, ensuring scalability for various project sizes.
  • Batch Mixing Process:
    Ensures consistent and uniform blending of aggregates, bitumen, and fillers for superior asphalt quality.
  • Advanced Drying System:
    Provides efficient drying of aggregates, optimizing fuel usage and production speed.
  • Efficient Mixing Tower:
    Guarantees homogeneous mixing and precise control over mix specifications.
  • Robust Aggregate Feeding Mechanism:
    Facilitates accurate and continuous feeding of materials, improving operational reliability.

Work Principle of Asphalt Batch Mix Plant

The Asphalt Batch Mix Plant mixes precise portions of aggregates, bitumen, and filler in batches to produce a consistent asphalt mix.
The process is divided into the following stages:

1. Cold Aggregate Feeding

  • Aggregates of different sizes are fed into separate cold bins.
  • Each bin has adjustable gates for accurate proportioning of materials.

2. Drying and Heating

  • The rotary drying drum heats and dries the cold aggregates to remove moisture.
  • A burner provides controlled heat to ensure uniform drying.

3. Screening and Storage

  • A hot elevator lifts the hot aggregates and passes them through vibrating screens to separate them into different sizes.
  • Operators store each fraction in a hot bin before mixing.

4. Weighing and Mixing

  • The aggregates, bitumen, and mineral filler are weighed accurately as per the required mix design.
  • All components are mixed thoroughly in a pug mill mixer to form a uniform asphalt batch.

5. Storage and Loading

  • The finished hot mix asphalt is discharged into storage silos.
  • From the silo, the material is loaded into trucks for direct transportation to the construction site.

Application:

  • Road Construction
  • Airport Runways
  • Industrial Flooring
  • Infrastructure Projects
  • Railway Platforms

FAQs:

1. What is an Asphalt Batch Mix Plant?
It’s a machine used to produce high-quality asphalt by mixing aggregates, bitumen, and filler in controlled batches.

2. What are the available capacities?
Models range from 80 TPH to 240 TPH (HBM 1000 to HBM 2500).

3. What are its main features?
Automated control, fuel efficiency, robust design, uniform mixing, and scalable production.

4. Does it support RAP material?
Yes, it includes an option for a RAP System for recycled asphalt use.

5. Where can it be used?
Ideal for roads, highways, airports, industrial flooring, and infrastructure projects.

Himalaya Engineering Company is a Supplier of Asphalt Batch Mix Plant in Gujarat and including locations Ahmedabad, Surat, Vadodara, Rajkot, Bhavnagar,
Jamnagar, Anand, Gandhinagar, Bharuch, Morbi, Vapi, Valsad, Junagadh, Nadiad, Mehsana, Porbandar, Godhra, Navsari, Surendranagar, Patan, Amreli, Palanpur,
Modasa, Dahod, Gandhidham, Bhuj, Ankleshwar, Kalol, Sanand, Halol, Kadi, Khambhat, Jetpur, Kutch, Mundra, Morbi, Rajpipla, Dwarka, Dholka, Gandharpur, Bhachau,
Chotila, Dhandhuka, Umargam, Padra, Jhagadia, Kalol, Savli, Sachin, Palghar, Godhra, Vallabh Vidyanagar, Mandvi, Halvad, Balasinor, Nandesari, Pardi,
Karamsad and many more.

For more information and inquiries, feel free to contact us.

Phone No: +91 9825822874
Email Id: sales@himalayaengineering.com
Website: www.himalayaengineering.com

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