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Asphalt Drum to Batch Plant Conversion in Andhra Pradesh

Asphalt Drum to Batch Plant Conversion in Andhra Pradesh

Himalaya Engineering Company is a trusted provider of Conversion from Drum Mix to Batch Mix Plant in Andhra Pradesh.

Himalaya Engineering provides a smart, economical upgrade that transforms your existing Asphalt Drum Mix Plant into a high-performance Asphalt Batch Mix Plant—while
reusing most of your current equipment.

Our solution is ideal for contractors looking to enhance quality, control, and efficiency without the cost of a brand-new plant.

Manufacturing Unit

Mehsana, Gujarat, India

Installation & Support

Available across India

Conversion System Overview

• Seamlessly integrates your existing drum mix plant with a newly designed batch mix system
• Maximizes reuse of existing components
• Minimizes downtime during conversion

Existing Components Reused

• Aggregate dryer drum
• Burner system
• Pollution control unit
• Conveyors (where applicable)
• Cold aggregate feeder system
• Load-out conveyor with GOB hopper
• Bitumen storage tank

New Components Added

• Hot aggregate elevator & screening system
• Multi-deck vibrating screen
• Hot aggregate storage bins
• Precision weighing system (aggregate, filler, bitumen)
• Heavy-duty batch mixer
• Advanced PLC-based control system

Optional Add-ons

• RAP (Reclaimed Asphalt Pavement) system
• Bag house filter
• Fuel tank

Available Capacities After Conversion

ModelCapacity (@ 3% Moisture)
HBM 100080 TPH
HBM 1200100 TPH
HBM 1500128 TPH
HBM 2000160 TPH
HBM 2500200 TPH
HBM 3000240 TPH

RAP system compatible across all models.

Benefits

• Significant cost savings compared to new plant installation
• Improved asphalt quality with precise mix control
• Better aggregate grading and bitumen dosing accuracy
• Flexible mix design options
• Reduced fuel consumption and operational cost
• Reliable after-sales service and spare parts support

Features After Conversion

• Advanced batch mixing technology
• Durable, heavy-duty mixer for long life
• Fully automated PLC-based operation
• Efficient use of existing burner system
• Accurate temperature and mix consistency control
• Modular structure for easy relocation
• Eco-friendly and operator-safe design

Applications

• Highways and expressways
• Urban and rural road projects
• Industrial and logistics infrastructure
• Airport runway construction
• Road resurfacing and maintenance

FAQs

How much cost can be saved with this conversion?

You can save a significant percentage compared to buying a completely new batch mix plant, as major components are reused.

How long does the conversion process take?

The timeline depends on plant size, but it is designed to ensure minimal downtime and quick commissioning.

Can my existing plant support RAP integration?

Yes, RAP systems can be added optionally and are compatible with the conversion setup.

Is operator training provided after installation?

Yes, training and technical support are provided to ensure smooth operation.

Will spare parts be easily available?

Yes, Himalaya Engineering offers strong after-sales support with readily available spares across India.

Contact Himalaya Engineering Company

We provide Conversion from Drum Mix to Batch Mix Plant in Andhra Pradesh and across locations including Vijayawada, Tirupati, Visakhapatnam, Rajamahendravaram, Anantapur, Nellore, Kadapa, Guntur, Kurnool, Kakinada, Chittoor, Eluru, Machilipatnam, Ongole, Hindupuram, Tenali, Adoni, Vizianagaram, Srikakulam, Nandyala, Bhimavaram, Dharmavaram, Gudivada, Proddatur, Kadiri, Guntakal, Amaravati, Narasaraopeta, Madanapalle, Tadepalligudem, Tadipatri, Chirala, Puttur, Parvathipuram, Anakapalle, Sattenapalle, Vinukonda, Rayadurgam, Repalle, Narsapur, Yemmiganur, Punganur, Bobbili, Nuzividu, Kandukur, Dhone, Palamaner, Markapur, Gudur, Venkatagiri, Bapatla.

Phone: +91 9825822874
Email: sales@himalayaengineering.com
Website: www.himalayaengineering.com

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