Asphalt Batch Mix With RAP System
Asphalt Batch Mix With RAP System
The Asphalt Batch Mix Plant with RAP (Reclaimed Asphalt Pavement) System is designed for sustainable and efficient road construction. It allows the reuse of reclaimed asphalt material, reducing the demand for virgin aggregates and bitumen, while minimizing environmental impact. This plant combines precision engineering with advanced automation to ensure accurate batching, heating, and mixing of both fresh and reclaimed materials. With capacities ranging from 80–240 TPH, it delivers high-quality asphalt mixes suitable for highways, urban roads, and industrial projects. Its robust design guarantees long-term durability, consistent performance, and optimal operational efficiency in large-scale construction applications.
Equipped with modern control systems, the Asphalt Batch Mix Plant with RAP System ensures uniform mixing, temperature control, and high-quality output. The integrated RAP handling and processing unit allows seamless recycling without compromising mix properties, reducing costs and material wastage. Safety features, user-friendly operation, and easy maintenance make it ideal for contractors focused on sustainable practices. This plant supports eco-friendly infrastructure projects by reusing existing pavement materials, while maintaining superior asphalt quality. Suitable for highways, airport runways, bridges, and city roads, it provides a reliable, cost-effective, and environmentally responsible solution for modern road construction projects.
Features Of Asphalt Batch Mix With RAP System
- RAP Integration
- Automated Control System
- Advanced Automation
- Environmentally Friendly
- Robust & Durable Design
Applications Of Asphalt Batch Mix With RAP System
- Highway and Expressway Construction
- Urban Road Projects
- Airport Runways and Taxiways
- Bridge and Flyover Decks
- Rehabilitation and Road Resurfacing Projects
specification Of Asphalt Batch Mix With RAP System
| Specification | HBM 1000 | HBM 1200 | HBM 1500 | HBM 2000 | HBM 2500 |
|---|---|---|---|---|---|
| Cap.@3%moistu | 80 tph | 100 tph | 128 tph | 160 tph | 200 tph |
| No. Feeders/Cap | 4 / 25 m³ | 4 / 31.25 m³ | 4 / 37.5 m³ | 4 / 43.75 m³ | 5 / 46.50 m³ |
| Charging Conveyor | 100 tph | 120 tph | 140 tph | 180 tph | 220 tph |
| Drum (Dia. x L) | 1.8 m x 7 m | 1.8 m x 7 m | 2.1 m x 8 m | 2.1 m x 8 m | 2.3 m x 9 m |
| Drive Type | Saddle type chain drive | Four wheeled Friction drive | |||
| Burner Capacity | 6.5 MW | 9 MW | 11.8 MW | 13.6 MW | 17.3 MW |
| Fuel | Diesel | Diesel | Diesel | Diesel | Diesel |
| Primary Pollution | Centrifugal Double Cyclone (1.4 m x 3 m) | ||||
| Secondary Pollution | Wet Dust Type/Bag House Filter | ||||
| Filtering Area | 285 m² | 325 m² | 390 m² | 435 m² | 590 m² |
| Hot elevator | 100 tph | 120 tph | 140 tph | 180 tph | 220 tph |
| Screening Unit | Four deck vibrating | ||||
| Screening | 100 tph | 120 tph | 140 tph | 180 tph | 220 tph |
| Aggregates Bin | 1000 kgs | 1250 kgs | 1500 kgs | 2000 kgs | 2500 kgs |
| Filler Bin Cap. | 200 kgs | 200 kgs | 300 kgs | 300 kgs | 400 kgs |
| Bitumen Bin | 150 kgs | 150 kgs | 225 kgs | 225 kgs | 300 kgs |
| Filler Feeding System Capacity | 14 tph | 14 tph | 21 tph | 21 tph | 21 tph |
| Filler Storage Bin Capacity | 0.4 m³ | 0.4 m³ | 0.6 m³ | 0.6 m³ | 0.6 m³ |
| Asphalt Feeding Pump Capacity | 240 1pm | 240 1pm | 450 1pm | 450 1pm | 450 1pm |
| Asphalt Spray Pump Capacity | 460 1pm | 460 1pm | 800 1pm | 1000 1pm | 1000 1pm |
| Mixing Unit | Twin shaft hot oil jacketed pugmill unit | ||||
| Mixing Unit | 1000 kg / batch* | 1250 kg / batch* | 1600 kg / batch* | 2000 kg / batch* | 2500 kg / |
| Cycle Time | 45 Secs. | 45 Secs. | 45 Secs. | 45 Secs. | 45 Secs. |
| Control Panel | Fully computerized with manual over-ride | ||||
